IO-Link

The IO-Link communication standard

Thanks to the IO-Link communication protocol, even “simple” devices become increasingly smarter. This standard responds to the growing need for high performance in production processes, such as fast cycle times, high repeatability and agile production changes. It can be used to successfully acquire, process and cross-reference more and more information.

The IO-Link solution also allows real-time transmission of the acquired signals to the control units, paving the way for advanced solutions such as Machine Learning and Predictive Maintenance.

Electric Heating Control with IO-Link

Gefran introduces IO-Link connectivity to Power Controllers and single-phase Static Relays for the control of industrial heating electrical loads. The availability of accurate data and information enables efficient and secure temperature control.

Quickly and accurately recognising the causes of any anomalies means being able to take timely maintenance actions, avoiding rejects and production delays, and thus reducing costs. In addition, thanks to the parameterisation stored on the IO-Link master and the easy management of parameter modification, a faulty device can be replaced and adapted in a very short time.

Standard plug-and-play connection

IO-Link transforms the connection of sensors and actuators into a simple and universal operation. Thanks to an intuitive design that requires only three unshielded cables, it can be used to supply power and rapidly connect devices in the field, greatly simplifying installation. This point-to-point technology, independent of the Fieldbus, adapts perfectly to all major automation architectures, making IO-Link a versatile choice for every system.

Quick and timely diagnostics

IO-Link allows you to raise production quality standards through advanced and immediate diagnostics. The ability to accurately anticipate and identify anomalies or failures, such as a resistor breakdown, allows you to maintain constant and reliable production cycles. Timely communication with the control system facilitates the definition of the most effective maintenance strategies, significantly improving operational efficiency.

Energy efficiency and monitoring

The IO-Link interface, combined with SSR or Power Controller, is the key to optimal control of industrial electric heating applications. This solution allows you to dynamically adapt the control characteristics to process variations, improving energy efficiency. Accurate measurements of current, voltage and power provide a solid basis for the analysis of energy consumption and for the implementation of any corrective actions, thus optimising energy consumption.

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